Forces, stresses and reinforcement

GCSE Design and Technology revision notes, key terms and practice questions.

Forces on materials

  • Tension: a pulling force that stretches a material, such as a rope in a tug of war.
  • Compression: a pushing force that squashes a material, such as the legs of a chair.
  • Bending: a force that makes a material curve, such as a shelf with books on it.
  • Torsion: a twisting force, such as turning a screwdriver.
  • Shear: forces acting in opposite directions that slide one part of a material past another, such as scissors cutting paper.

Reinforcing and stiffening materials

  • Paper and board: folding, laminating (layering) and adding ribs or corrugations make card stronger, such as corrugated card.
  • Timber: laminating thin layers (as in plywood) and adding braces or struts.
  • Metals: folding, bending, adding ribs, or making tubes and I-beams, which are stiff for their weight.
  • Polymers: ribs and webbing in moulded products, such as the ribs inside a plastic case.
  • Textiles: interfacing (an extra fabric layer) stiffens collars and cuffs; quilting and lamination add strength.

Why it matters

  • Designers must know which forces a product will face so they can choose a strong enough material and shape.
  • Changing the shape (such as a tube or corrugation) can make a product stronger without using more material.

Key terms

Tension
A pulling force that stretches a material.
Compression
A pushing force that squashes a material.
Torsion
A twisting force.
Shear
Forces that slide one part of a material past another.
Bending
A force that makes a material curve.
Laminating
Bonding layers of material together for strength.
Interfacing
An extra layer of fabric used to stiffen parts of a garment.

Practise Forces, stresses and reinforcement: 10 questions